Real-Time Optimization (RTO)

Operating conditions, feedstock availability and plant dynamic behavior often stray from what was planned during the design & build phase, resulting in sub-optimal productivity.

Visionaize’s RTO solution is designed to maximize production/yield and minimize energy consumption, through a combination of “first  principle” physics-based models and advanced AI algorithms. 

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Common Problems, Unique Solutions

Open or Close Loop

RTO as an advisor for open loop and Integrated RTO + software agnostic APC for close loop

Flexible Objectives

Profit, yield, energy – freely adapt to the operating goals that are most critical

AI Optimization

Advanced AI algorithms to determine global maxima/ minima that continuously optimizes performance

Plant Predictive Model

Plant fundamental model using AI and engineering models along with safe & stable operating range

Optimizing Performance Means Adapting for Change

We all know that plant behavior changes over time. Product requirements get updated. Feedstock availability fluctuates. The only way to maximize performance over time is to be able to adapt to changing conditions. Visionaize’s RTO solution addresses these plant dynamics by using its AI capability and domain, optimization & process control expertise.

Optimize Yield, while Staying within Safe & Stable Limits

  • Continuous production of optimal product mix
  • Yield improvements of overall liquid products
  • Decrease energy consumption by 5-10%
  • Improve margins by 3-5%
CASE STUDY

Refinery Optimization: Fluid Catalytic Cracking

A large refinery in The Middle East often experienced changes in product requirements, feedstock availability and also observed dynamic behavior of their FCC unit. However, their FCC unit was not designed for these dynamic conditions. Hence, there was always a gap between current and optimal performance of the FCC unit, leaving a lot of benefits on the table.

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Learn More about Real-Time Optimization

RTO enables continuous production of the optimal product mix, drives greater yield, increases margins and decreases energy consumption.

As conditions in a plant inevitably change, there becomes more upside – that is, there is more room available to operate the plant beyond designed base set points.  Without any adaptation, the plant starts to be run at sub-optimal levels.  RTO combines deep industry expertise with cutting edge technology to maximize a plant’s performance through continuous optimization methods.

The ability to leverage different models – kinetics, process simulation and/or data science models and sophisticated AI algorithms sets Visionaize’s RTO apart.

To learn more about the Real-Time Optimization solution, please connect with a solutions expert.