Predictive Maintenance (PdM)

Over time equipment’s performance and health get affected because of mechanical wear & tear and the impact of upstream operations. When these problems are not detected early enough, costly shutdowns can occur, as a result.

With Visionaize’s Predictive Maintenance solution, facility owners have the tools to detect anomalies, diagnose the root causes and take corrective actions early enough to avoid unplanned shutdowns.

Request a demo to see how it works.

Maintenance worker inspecting equipment

Common Problems, Unique Solutions

Integrated

Insight, simulations, prescriptive actions rolled into a single solution.

What-If Analysis

Simulate varying conditions based on AI and domain expertise to avoid unplanned shutdown

Root Cause Analysis

FMEA and GenAI-based approach to detecting failure mode and providing recommendations.

Advanced ML

Detect the smallest anomalies, avoid false positives/negatives using advanced ML models.

Move from Reactive to Proactive

Unplanned downtime is a large impediment to a facility's productivity. With Visionaize's Predictive Maintenance solution, Maintenance teams have the tools to get ahead of problems before they occur. The result is less downtime, smoother operations and more continuous output.

Avoid Unplanned Shutdowns with Early Detection

  • Avoid production loss, increase uptime
  • Reduce OPEX of spare parts and labor
  • Increase device lifespans
  • Minimize energy consumption and carbon emissions
CASE STUDY

Tackling Unplanned Shutdowns of the Compressor Unit

A midstream operator was experiencing shutdowns of the compressor in their gas compression system, leading to substantial losses in production. Out of 5 shutdowns, 4 were unplanned, costing up to $210,000 per hour and 1.5 days per shutdown.

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Learn More about Predictive Maintenance

Predictive Maintenance solutions from Visionaize tap into an array of tools and capabilities that, together, minimize a plant’s downtime, and maximizing productivity.  In addition to maximizing output, costs for parts and labor can be reduced, while also minimizing carbon emissions.

Both planned and unplanned downtime creates significant strain on productivity.  Predictive Maintenance is designed to reduce or even remove downtime by equipping Maintenance and Operations teams with tools to detect anomalies and isolate issues proactively.

Some solutions are drummed up by gifted data scientists with the academic credentials but without any practical experience in the field.  The Visionaize Predictive Maintenance solution is designed by those whose experience is rooted in both data science and years of experience at complex industrial facilities.  This unique combination of experiences is a key reason why this solution packs in the double punch of cutting edge technology with deep industry expertise.

To learn more about Predictive Maintenance, please connect with a solution expert.