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Visionaize
Remote Performance Monitoring
With data captured by DCS, SCADA, Historians, LIMS, APM and ERP systems, operators face steep challenges in extracting insights and value from this mountain of data. Visionaize's Remote Performance Monitoring solution co…
With data captured by DCS, SCADA, Historians, LIMS, APM and ERP systems, operators face steep challenges in extracting insights and value from this mountain of data.
Visionaize's Remote Performance Monitoring solution combines industry expertise with AI/Digital, GenAI & Metaverse technologies for real-time monitoring and improvement of plant performance from anywhere - anytime.
Connect with a solutions expert to learn more.
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Recommendations
Get proactive alerts and Generative Al-based recommendations
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What-If Analysis
Perform what-if scenarios for plant improvement and debottlenecking
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Diagnosis
Zero in on root causes faster, with drill downs from plant to equipment to tag
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KPI-Driven Analysis
Analyze plant performance with domain specific KPIs and 2D/3D Digital Twin of plant
The best solutions are built by people who have experienced the problems first hand. Visionaize's Remote Performance Monitoring solution is built and managed by industry leaders and AI experts with extensive technology backgrounds and years of experience at complex facilities around the globe.
Monitor and improve your plant - from wherever
- Increased production/yield
- Decreased energy consumption
- Ramp-up start-up/re-startup
- Reduced carbon emissions
- Increased people collaboration
Real-Time Monitoring and Improvement of Ethylene Plant
A large Petrochemical company with operations along the US Gulf Coast had been doing plant monitoring at the plant level with DCS. Although a lot of data was captured at DCS by historians and LIMS, this operator was lacking the tools to get insight from the massive amount of data and realize its value. This presents a challenge in improving plant health and asset performance. The engineering team was leveraging an in-house developed tool using spreadsheets and downloading the data in batches. But these tools were static and had limited analytics capability and value add.
Visionaize experts moved various data from historian, LIMS, ERP etc. to the V-Suite platform in a contextualized way so that data analysis is efficient and everything is easily accessible when there is a need. Then experts created KPIs dashboards for overall plant, individual system and equipment and also created an intelligent 2D Digital Twin of each system. The solutions also provided alerts of plant/asset health issues or operating parameters that are off-limits, allowing for performance improvements through diagnosis, root cause assessment, using data science, and actionable recommendations using GenAI.
$8M-$9M benefits per year 1-1.5% gain in production and yield 5-10% reduction in energy consumption Decrease in carbon emissions and safety incidents Collaboration among different departments, and quick decision making and problem resolution
- Challenge
- Solution
- Results
- $8M-$9M benefits per year
- 1-1.5% gain in production and yield
- 5-10% reduction in energy consumption
- Decrease in carbon emissions and safety incidents
- Collaboration among different departments, and quick decision making and problem resolution
Connect with a Solution Specialist
Learn more about Remote Performance Monitoring (RPM)
Plant performance monitoring is primarily done at the plant level with Distributed Control Systems (DCS), producing tons of data. While data is often good, companies lack the tools to extract much insight from the data. Static spreadsheets and other in-house tools have limited analytical capabilities.
Using smart KPIs derived from the team’s deep industrial experience and expertise, RPM speeds up insight to action and allows teams to quickly zero in on issues, based on color-coded alerts and AI-driven recommendations. Faster learning means quicker resolutions and significant reductions in downtime.
Some data tools are built by data scientists with no practical domain expertise in the industries being served. Visionaize’s RPM solution is different, in that it is designed by those who are rooted in data science and have decades of deep domain experience in heavy industries. The development of the solutions’s proprietary, innovative KPIs and machine learning logic have been steered by this rich, practical experience.
To learn more about Remote Performance Monitoring and its capabilities, please connect with a product expert .
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