01
Visionaize
Predictive Maintenance
Over time equipment’s performance and health get affected because of mechanical wear & tear and the impact of upstream operations. When these problems are not detected early enough, costly shutdowns can occur, as a resul…
Over time equipment’s performance and health get affected because of mechanical wear & tear and the impact of upstream operations. When these problems are not detected early enough, costly shutdowns can occur, as a result.
With Visionaize’s Predictive Maintenance solution, facility owners have the tools to detect anomalies, diagnose the root causes and take corrective actions early enough to avoid unplanned shutdowns.
Request a demo to see how it works.
02
Integrated
Insight, simulations, prescriptive actions rolled into a single solution.
03
What-If Analysis
Simulate varying conditions based on AI and domain expertise to avoid unplanned shutdown
04
Root Cause Analysis
FMEA and GenAI-based approach to detecting failure mode and providing recommendations.
05
Advanced ML
Detect the smallest anomalies, avoid false positives/negatives using advanced ML models.
Unplanned downtime is a large impediment to a facility's productivity. With Visionaize's Predictive Maintenance solution, Maintenance teams have the tools to get ahead of problems before they occur. The result is less downtime, smoother operations and more continuous output.
Avoid Unplanned Shutdowns with Early Detection
- Avoid production loss, increase uptime
- Reduce OPEX of spare parts and labor
- Increase device lifespans
- Minimize energy consumption and carbon emissions
Tackling Unplanned Shutdowns of the Compressor Unit
A midstream operator was experiencing shutdowns of the compressor in their gas compression system, leading to substantial losses in production. Out of 5 shutdowns, 4 were unplanned, costing up to $210,000 per hour and 1.5 days per shutdown.
Tapping into both process and machine data to detect issues early, Visionaize's Predictive Maintenance solution ensured 100% asset availability and drove significant cost savings. By using equipment and process historical data to train and fine tune the pre-built anomaly and predictive models, its anomaly detection and predictive model increased in accuracy as the equipment continued to operate. It detected known and unknown anomalies, identified root cause and provided preliminary recommendations to manage the issue.
Saved unplanned downtime Yielded savings of up to $7.5M per shutdown Ensured 100% asset availability
- Challenge
- Solution
- Results
- Saved unplanned downtime
- Yielded savings of up to $7.5M per shutdown
- Ensured 100% asset availability
Connect with a Solution Specialist
Learn More about Predictive Maintenance
Predictive Maintenance solutions from Visionaize tap into an array of tools and capabilities that, together, minimize a plant’s downtime, and maximizing productivity. In addition to maximizing output, costs for parts and labor can be reduced, while also minimizing carbon emissions.
Both planned and unplanned downtime creates significant strain on productivity. Predictive Maintenance is designed to reduce or even remove downtime by equipping Maintenance and Operations teams with tools to detect anomalies and isolate issues proactively.
Some solutions are drummed up by gifted data scientists with the academic credentials but without any practical experience in the field. The Visionaize Predictive Maintenance solution is designed by those whose experience is rooted in both data science and years of experience at complex industrial facilities. This unique combination of experiences is a key reason why this solution packs in the double punch of cutting edge technology with deep industry expertise.
To learn more about Predictive Maintenance, please connect with a solution expert .
Ready to see Visionaize in action?
Talk to our team about your industrial AI roadmap.