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Document Digitization
Create an asset registry by converting static P&ID documents using Al-powered tools; enabling automated tag creation, equipment cataloging, piping and continuations.
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THE FUTURE OF REMOTE MONITORING Industrial safety Operational productivity Industrial sustainability ● 10% 10% reduction in turnaround costs ● Up to 1.5% 1.5% gain in production yield through real-time monitoring ● 10% 1…
THE FUTURE OF REMOTE MONITORING Industrial safety Operational productivity Industrial sustainability
Visionaize’s 3D Digital Twin & Smart Apps Enable Real-Time Monitoring, Optimization, and Prediction for Heavy Industry
● 10% 10% reduction in turnaround costs
● Up to 1.5% 1.5% gain in production yield through real-time monitoring
● 10% 10% reduction in energy consumption
● Up to 8% 8% reduction in carbon emissions
● Up to 20% 20% improvement in operational efficiency
● Up to 25% 25% in productivity gain
Visionaize’s 3D Digital Twin & Smart Apps Enable Real-Time Monitoring, Optimization, and Prediction for Heavy Industry
● Up to 10% 10% reduction in energy consumption
Remote Plant Access - Be There From Anywhere
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3D Digital Twin Foundation
Explore 3D visualizations of the plant remotely to improve training, accelerate onboarding, and act as a foundation for Risk Based Inspection (RBI) programs.
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3D Digital Twin Modeling
3D visualizations that are integrated with real-time data from sensors and across other enterprise solutions enable condition-based monitoring for a Mechanical Integrity (MI) program.
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AI Smart Apps
Leverage plant data for remote performance monitoring, predictive maintenance, process prediction, real-time optimization and decarbonization.
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Gen-AI Integration
Get accurate, fast responses to complex queries and challenges. Operates flexibility as a standalone solution or embedded within other systems to enhance operational excellence.
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Signal Miner
Avoid equipment downtime and failure by leveraging historical and real-time data. Pinpoint root causes of failure before they bring operations to a halt
Demonstrated Success in Oil & Gas, Manufacturing, and Power Industries
Optimizing OEE with Predictive Maintenance and AI Solutions
One of the world's largest oil producer's in the world was plagued with a data silo issue with data from 15 different enterprise applications sealed off from one another. Besides the data not being integrated into the same system, the teams managing these different applications were not collaborating to the extent that they should have been.
Visionaize developed integrated, role-based 3D applications for Operations, Turnaround, Inspection, Maintenance and Safety teams. This allows workers to zero in on what matters most to them, while still being able to all experience the same data in the same system, overall. This spurred more opportunities to collaborate and develop more cross-team cohesion.
Broke down silos across 6 functional teams Efficiencies drove 5-year savings of $15.3MM
- Challenge
- Solution
- Results
- Broke down silos across 6 functional teams
- Efficiencies drove 5-year savings of $15.3MM
Transforming Operations: Lessons from a Petrochemical Journey
In the vast landscape of a Large Petrochemical complex, the company encountered a significant hurdle in developing a cost-effective Risk-Based Inspection (RBI) program, focused on corrosion. Balancing rising inspection costs while needing to mitigate risks proved challenging, and configuring operational data added to the complexity.
In addressing the challenges, the company successfully deployed Visionaize’s V-Suite software. This solution facilitated the creation of 3D ISOs and efficient placement of TMLs, streamlined inspection management for 79,000 TMLs, and seamlessly loaded asset information into systems of record. Visionaize's expertise proved instrumental in resolving the complexities faced by the company.
Reduced downtime and improved worker safety Achieved an outstanding 287% IRR Rapid payback period of just 4 months
- Challenge
- Solution
- Results
- Reduced downtime and improved worker safety
- Achieved an outstanding 287% IRR
- Rapid payback period of just 4 months
Refinery Precision: Quick Returns Through Operational Efficiency
In the complex world of a petroleum refinery, the company grappled with significant challenges like elevating the plant-wide Mechanical Integrity (MI) program, implementing Risk-Based Inspection (RBI), and overcoming the limitations of legacy systems emerged as formidable hurdles.
In overcoming these challenges, the company partnered with Visionaize. Leveraging Visionaize V-Suite software, MI & RBI solutions were successfully implemented, deploying PCMS at the site. The integration of the V-Suite 3DBI Active Model with visual inspection software became a game changer, ensuring effective management and resolution.
Realized an impressive IRR of 132% Achieved a swift 13-month payback period Substantial reduction in carbon emissions
- Challenge
- Solution
- Results
- Realized an impressive IRR of 132%
- Achieved a swift 13-month payback period
- Substantial reduction in carbon emissions
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Trusted by Global Industry Leaders
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Improve Your Operations Today
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Meet with an Expert
Meet with one of our experts to explore our solutions and receive a live demo of our platforms.
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Discover Use Cases
Allow our experts to understand your unique use cases and provide recommendations for quick wins.
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Improve Operations
Start leveraging data and technology to enhance operations and advance digital maturity.
Minimize unpredictability, manual reporting, and data analysis tasks by leveraging real-time data to enhance industrial intelligence across your plant. Improve remote performance monitoring, predictive maintenance, process performance forecasting, real-time optimization, and decarbonization efforts.
Innovating Together with Our Valued Partners
A collaboration between PwC and Visionaize, this whitepaper delves deeply into a modern approach to Turnarounds that enables operators to maximize productivity and significantly reduce downtime.
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